V-Twin Forum banner

cv carburetor stripped screws

16K views 56 replies 15 participants last post by  Jkeldoc  
#1 ·
I bought a 1997 FLH with 50,000 miles. Anybody got any ideas on how to remove stripped screws on the float bowl of it's cv carb I intend to rebuild. Wasn't expecting that. What's worse is someone had popped the cap of the idle mixture screw and that's F%$&*^#G stripped too! I know I'll try drilling or something but I'm hoping one of you guys have a better way. If I use a heat gun would that cause warpage? I'm open to all sugestions naturally Thanks










342567
 
#10 ·
With the idle mixture screw being abused, look into a new, not messed with CV. Save yourself the "joy" of chasing troubles from poor workmanship.

 
  • Like
Reactions: Jkeldoc
#11 ·
OK I appreciate all you guys advice, for sure! I tried them all them but ,no dice. But you guys gave me an idea. What I did do is use the dremel tool idea in another direction and carefully ground down the screw heads flush and then tapped the float bowl somewhat carefully until it loosened from the main body. After that what remained of the screws i was able to just twist out. Now with the idle mixture screw I may be at a dead end. "Misters" may be right and I can save myself some agravation by getting a new carb but ya now what? , It' winter and I got time and I'm going to try and progressively drill the screw out without damaging the threads. I've done it before (on steel) and at a certain point you can actually pick out the remaining material. This will be more delicate but Hey ,I'll let ya's know. If nothing else you've all given me inspiration to think my way out of this. Mucho Thank you! PS Do you think those ebay carbs are any good?
 
#15 ·
Next time you should try a good pair of channel locks around the head of the screw. I've never had one not come out doing that or hitting the screw with a screwdriver and hammer and they've been on every shape imaginable. If you mess up your idle air screw slot, you can get on ebay and buy a used cv carb body and transfer everything over even cheaper than buying a junk Chinese carb. I think you'll be fine though. The threads are deep in the hole(usually you can't even see them with the screw in) . Once the bore is clean work the screw in and out a little at a time like a tap.
 
#20 ·
I've worked on a cv once the must've been dropped. The bore that the i/a screw goes into broke flush with the screw head. For some reason I was never able to keep it from leaking there. Might've been cracked. Also seen them corroded so badly the head is all that comes out(smaller mini bikes 4 wheeler type carbs) some people will remove the cap with a drill bit and ram it all the way through to the screw like they're drilling through 2 inches of steel.
 
#27 ·
I would just grab the one I have on the shelf. But someone else might buy a used one and rebuild it. Or if they wanted new, and it had to be a CV, then Wood would be my first call.

When buying used, look for the ones that do not have the tamper plug drilled out. They are the most likely to be un-molested by the carb gremlins.

As for the OP's carb, its probably fixable. Just needs some experienced hands on. A glance down the back side of the suck hole will tell the tail on the mix screw.
 
#28 ·
I would just grab the one I have on the shelf. But someone else might buy a used one and rebuild it. Or if they wanted new, and it had to be a CV, then Wood would be my first call.

When buying used, look for the ones that do not have the tamper plug drilled out. They are the most likely to be un-molested by the carb gremlins.

As for the OP's carb, its probably fixable. Just needs some experienced hands on. A glance down the back side of the suck hole will tell the tail on the mix screw.
Thinking on it
 
#29 ·
Once you get your FLOAT BOWL Screws OUT ...
try replacing them with THESE:




www.CV-Performance.com has plenty of UPGRADE Parts
&
Excellent Tuning SUGGESTIONS for KEIHIN CV-40 & Screaming Eagle CV style CARBURETORS
...
IMHO
...



I bought a 1997 FLH with 50,000 miles. Anybody got any ideas on how to remove stripped screws on the float bowl of it's cv carb I intend to rebuild. Wasn't expecting that. What's worse is someone had popped the cap of the idle mixture screw and that's F%$&*^#G stripped too! I know I'll try drilling or something but I'm hoping one of you guys have a better way. If I use a heat gun would that cause warpage? I'm open to all sugestions naturally Thanks
342567
 
#30 ·
#34 ·
The OP states he has removed the float bowl screws and yet is still receiving posts about how to remove them. Amazing how people will post without reading what has already been posted.

OP - with the bowl off, and everything removed from the body that can be removed, try soaking that screw with penetrating oil over a period of several days. Like give it a squirt every other hour or so until the fluid is coming out the bottom. Rig it up in a vice so that the screw is vertical and the hole forms a pool. After the fluid is leaking out of the bottom, hit it with some heat and then a reverse drill.

One thing to consider is the carb body has a seat for the idle mixture screw. After everything is done, there is a good possibility the seat will be destroyed.

As for those cheap, horrible, awful chinese carbs. Keep in mind that most of the posters here have never had one in their hands. I have. The guts are cheap, but the castings are very good. The two that I had accepted every oem part needed to complete them. Just saying.

Oh, and about those float bowl screws, this is what you should do.........Hahahah.

Good luck.
 
  • Like
Reactions: Jkeldoc
#35 ·
The OP states he has removed the float bowl screws and yet is still receiving posts about how to remove them. Amazing how people will post without reading what has already been posted.

OP - with the bowl off, and everything removed from the body that can be removed, try soaking that screw with penetrating oil over a period of several days. Like give it a squirt every other hour or so until the fluid is coming out the bottom. Rig it up in a vice so that the screw is vertical and the hole forms a pool. After the fluid is leaking out of the bottom, hit it with some heat and then a reverse drill.

One thing to consider is the carb body has a seat for the idle mixture screw. After everything is done, there is a good possibility the seat will be destroyed.

As for those cheap, horrible, awful chinese carbs. Keep in mind that most of the posters here have never had one in their hands. I have. The guts are cheap, but the castings are very good. The two that I had accepted every oem part needed to complete them. Just saying.

Oh, and about those float bowl screws, this is what you should do.........Hahahah.

Good luck.
That's excellent first hand info about the ***** carbs. If the castings are that good I may go that route with good guts.Again thanks for the heads up!
 
#36 ·
Hey all you that replied to my call for help. That idle screw is in there good and stripped. I'll deal with it some other time, F it. I checked ebay and bought a used one that even has the bracket for the cruise control, not that I ever use it. I already have all the rebuild goodies so that' where I'm at. I'm fairly new to this site and am quite happy with the repsonse for help I received. THANK YOU ALL!
 
#41 ·
Well gb I'll tell ya, I've already put new Rineharts on. I also put in an Andrews 27 cam ,lifters and s&s pushrods with all the fixins. I guess I just can't leave well enough alone. I ain't no wrench though I do have mechanical skill. Even though she's running well I just want to upgrade the fuel system. Rebuilt carb , petcock, hoses,etc.
 
#46 ·
I got one once for a Honda dirtbike I rebuilt once. It worked, the physical weight was much lighter and It seemed like I couldn't dial in tuning. It might idle rich but lean out somewhere else. I got 6 months out of it before going used mikuni. The other was for a Chinese 4 wheeler my close friend wanted me to fix for his kids. Un-tunable as well, it leaked right out of the box. I'm sure some China junk is better others, and the deal looks awesome. I hate to hear about this carb with the stripped thread. It's worth noting cheap carb rebuild kits are junk as well. I've used (all balls) with no issue. I'm sure AB is from China but the quality control seems very good.