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How far can stock cylinders be bored?

34K views 44 replies 21 participants last post by  route66paul  
#1 ·
3.932"? Is there a realiability issue?
 
#5 ·
Do you have to bore the cases to get them to fit?
 
#29 ·
I didn't reference the right thread, I wanted to know about going to 4" bore. I am pretty sure that you have to bore the cases for that to work.
 
#7 ·
i bought used 98" pistons and jugs from colonel sanders after he blew the crank. installed with same rings!

i beat heck out of it for another 12-13000 miles, including numerous trips to the strip, several hundred dyno pulls, 4 long trips , etc: then i blew my crank. i would put em on another motor right now and bet they still wouldnt use oil.

does that tell ya how durable and reliable the bore size is? this question pops up alot, folks scared the walls get too thin, but i can tell ya, dont worry.

curious about going 4" bore, why can you do it now, but not last year? whos gonna be the first guinnea pig? whats your take scott? being a wiseco dealer?
 
#11 ·
I saw something interesting at a local machine shop here last fall, it was an old flyer from Wiseco with a 4 inch piston kit and a press in sleeve for the twincam, wonder if anyone actually ever did this. It also made mention of the case bore.
 
#13 ·
In 2000, Ron Dickey, Axtell Sales, GAVE us, one the first set of 4" Axtell cylinders.
We GAVE them to our client, but the case had to be bored.
I know next to nothing of the Wiseco kit, but with a 4" bore, the cylinder spigot would be non-existant. The liners has to be larger, requiring case boring.:)
Scott
 
#28 ·
Yes, the S&S is a .010" smaller piston, good deal actually because it makes room for over bore.
Here is half of a stock cylinder and an image of an S&S cylinder to show the difference in sleeve diameters. One difference is the manufacturing processes, the factory uses a cerated sleeve and a pressure mold which binds the aluminum to the sleeve so are less apt to move under constant heating and cooling. I believe the S&S to be a gravity mold with a different bonding system as is Axtell's. Time will tell how these sleeves act. I have been boring stock cylinders to 98" and 107" for over two years wih no issues.
 

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#16 ·
If Axtell and (dare I say) Revolution Performance have unlined cylinders (the all-aluminum coated cylinders) does it really matter if the liner gets really thin?

as long as it is thick enough to exert enough pressure against the aluminum casing holding it....

has anyone ever seen a liner fail from being bored too far? how big was the bore?
 
#39 · (Edited)
"I am passin' out lollipops and a$$kickins and guess what? I am all outta lollipops"
cant we just all get along?
 
#41 ·
For once it's not me bein' offensive!!! I have been debating the 98 or 107 upgrade. I have a pretty good 95 and think the 98 wont give me that much more...but 107 seems REAL sweet.
 
#44 ·
Thanks Clay and merry Christmas! I really like the spoolin the 4" stroke
 
#45 ·
The great thing about this is that the stock cylinders are readily available, so if one gets messed up, they will be easy to replace one as well as a set of rings. There are many such builds around that have 50k and more on them. For a street build, these should be ok. If you want a high comp race built, now that would make this a different story.