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Evo Head Torque - proper process?

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55K views 9 replies 7 participants last post by  bigbadal  
#1 ·
3rd and final post today: Need to confirm process for properly torquing an Evo head after having been removed. If I recall from my twin-cam re-builds, the process is something along the lines of start by torquing each bolt to 30 foot pounds, following the 1-3-4-2 pattern for each bolt. Then go to 45 foot pounds, again following the sequence. Then mark each bolt, and again following the pattern, turn each bolt 90 degrees, and 'done'. I never did buy into this program....but I guess it's what HD recommended. And, I'm not sure if I'm recalling it correctly, or if there may be a 'better way'!! Any advice would be appreciated.

Many thanks, Tom D.
 
#3 ·
I've watched a bunch of this guy's vids. Good info. I want that torque wrench! $500+ is a bit steep though.

Here is some info from night rider. You didn't mention what gaskets you are using. I used cometic gaskets and they had their own torque specs that were a bit different from Harley. You might want to think about that.

http://www.nightrider.com/biketech/hdheadtorquevalues.htm
 
#4 · (Edited)
I never did buy into this program....but I guess it's what HD recommended.
Many thanks, Tom D.
This is a very common process used for torquing fasteners, because the friction of the threads can make torque readings vary quite a bit at higher torques.

That`s the reason for measuring the torque at a low reading, then turning the fastener a specific number of degrees.

It`s the method we use when torquing the tie rods that hold compressor disks and turbine disks together in jet engines.

Now the vinegar...

You`re doing this from memory, without a service manual?:confused:

Spend the money on the manual, then ask questions if you need help... we didn`t buy our manuals so you could save a buck....
 
#8 ·
Got the manual.......the process was within (of course). I did read it.....and actually ended up going with what seemed to be a bit more 'desirable' method according to most of the info I could find on the subject...which was just go in increments of 10 foot pounds and start at 10, then go 20, 30, and 42 to 44 foot pounds for the final round. Actually, the job is now 'done'....and the engine has been cycled a couple of times. No apparent gasket or seal problems anywhere, although it DOES have some valve noise that seems excessive. Going to try some further 'adjusting' on the push rods and see if we can't minimize that problem some. Other than that....bike seems wonderful now! Tom D.
 
#9 ·
EVO head bolts don't have a final torque specification... If the proper EVO head bolt tightening process is not followed, head gasket failure may well happen...
 
#10 ·
On the contrary...If you are using James base gaskets, then you should follow their instructional sequence for tightening the head bolts. And the final torque specification is 38-42 lbs! And if you are using the screaming eagle multi-layered steel head gaskets, you should use the same sequence, otherwise, and I agree with you, head gasket failure may happen.:beer4u: