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09-11-2009, 07:50 PM
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#1 (permalink)
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665-neighbor of the beast
Join Date: Sep 2005
Location: keller texas
Posts: 208
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rear brake light switch
I recently changed rear brake pads & flushed/bled the fluid. Now my rear brake light switch(I assume) isn't working. Anybody ever had this happen? Any ideas why it would all of a sudden go bad? Any ideas/bashing will be appreciated.
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2006 flhrsi
road king custom
black cherry
se a/c
pcIII
hardkhrome t rex duals
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09-11-2009, 10:27 PM
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#2 (permalink)
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I'm Paid Up...
Join Date: Nov 2004
Location: Camarillo, CA
Posts: 955
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You might have air in the line....check the switch by connecting both wires together, if the light comes on, the wiring is good. Bleed the brakes again. The switch works on internal brake fluid pressure.
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09-25-2009, 08:54 PM
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#3 (permalink)
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IronButt
Join Date: Jan 2003
Location: Right around the next corner
Posts: 578
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Quote:
Originally Posted by DR_DEUCE
You might have air in the line....check the switch by connecting both wires together, if the light comes on, the wiring is good. Bleed the brakes again. The switch works on internal brake fluid pressure.
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Does this mean there is no adjustment as to when the switch is activated? I just noticed that if I just barely pull in the front lever, the brake light comes on but, I've got a LOT of travel on my rear pedal before the light comes on.
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the cost of living hasn't affected its popularity
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09-25-2009, 09:04 PM
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#4 (permalink)
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IronButt
Join Date: Jul 2009
Location: victorville
Posts: 181
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bleed the brakes
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09-25-2009, 10:52 PM
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#5 (permalink)
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Wallet Weary
Join Date: Feb 2009
Location: Desert Southwest
Posts: 309
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Quote:
Originally Posted by monkeyboy
Does this mean there is no adjustment as to when the switch is activated? I just noticed that if I just barely pull in the front lever, the brake light comes on but, I've got a LOT of travel on my rear pedal before the light comes on.
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The front brake is a small switch located in the lever that changes state when the lever is moved off the switch head. The rear brake is a fluid pressure switch which changes state when the pressure of the fluid in the brake line press' the diaphram in the sensor switch. Two completely different activation systems.
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'00 Custom Deuce, '05 Custom Fatboy, '03 Roag King -current custom project-
-A man and his money soon (and often) parted.-

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11-01-2009, 05:23 PM
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#6 (permalink)
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IronButt
Join Date: Sep 2008
Location: SoCal
Posts: 302
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bumping this instead of starting a new thread.
94 softail, just put in a new light and make sure the wires were clear. I'll double check, but I suspect the switch
used a tester and I get a light at one terminal and none at other terminal with brake pedal depresssed
does that tell me my switch is bad?
Last edited by JustDave71 : 11-01-2009 at 05:46 PM.
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11-01-2009, 06:19 PM
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#7 (permalink)
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IronButt
Join Date: Sep 2008
Location: SoCal
Posts: 302
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after further inspection I found that the wire that goes from the rear switch to the brakes frayed. I recently changed my oil and am thinking that the oil drain hose somehow caught the brake wire.
there are two wires red and orange and they were on one clip that was attached to one post on the switch. was workin fine so I assume that's correct?
heh...front brake switch hasn't worked in months. gave up on that one.
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11-01-2009, 07:06 PM
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#8 (permalink)
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IronButt
Join Date: Sep 2008
Location: SoCal
Posts: 302
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well NOPE. Went and got some new connectors and reattached the wires and still no brake light. bulb is fine. I can look up through the clear in the tail light and see one filament lighting up and the other intact but not lit when brake is depressed.
fluid level and brake pressure are solid. brakes are actually really good no air nothin
I don't see anything rubbed through anywhere or anything else
sounds like the switch, eh?
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11-02-2009, 07:22 AM
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#9 (permalink)
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Lifetime Premium
Join Date: Feb 2006
Location: Beaufort, South Carolina
Posts: 1,635
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Quote:
Originally Posted by JustDave71
well NOPE. Went and got some new connectors and reattached the wires and still no brake light. bulb is fine. I can look up through the clear in the tail light and see one filament lighting up and the other intact but not lit when brake is depressed.
fluid level and brake pressure are solid. brakes are actually really good no air nothin
I don't see anything rubbed through anywhere or anything else
sounds like the switch, eh?
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With key on, jump the two terminals at the brake switch to each other, if it lights then. The switch is bad, provided you have good solid brake pedal when pushing it.. 
__________________
"Most of my money was spent on Motorcycles, Women, and Whiskey...The rest I just wasted"
06FLHRCI, w/Dragonfly fairing, XM, Zumo 550, Sony and 6 1/2" speakers.
103 flat tops .0034 squish, Darkhorse SE crank, 510g S&S, Fueling race pump, NRHS CNC'd heads, 50mm tb, Doherty power vents and backing plate, ThunderMax, DD6 w/27 tooth comp, Baker +1 oil pan, Progressive 440's, Avon 150 rear, Sta-Bo bushings, Rinehart TD, Bub Stealth slip-ons.
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11-02-2009, 12:59 PM
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#10 (permalink)
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IronButt
Join Date: Sep 2008
Location: SoCal
Posts: 302
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here's a question
what exactly happens when these switches fail?
I am guessing that since it's a hydraulic switch the pressure closes it causing the circuit to be completed and lighting the light, but then when it fails the pressure just doesn't do it anymore?
I have nice solid brake pressure and last night I jumped the two wires together and the brake light did light up so must be the switch.
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11-02-2009, 05:01 PM
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#11 (permalink)
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Lifetime Premium
Join Date: Feb 2006
Location: Beaufort, South Carolina
Posts: 1,635
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Not necessarily, the contacts inside just get corroded sometimes and will not make the circuit. 
__________________
"Most of my money was spent on Motorcycles, Women, and Whiskey...The rest I just wasted"
06FLHRCI, w/Dragonfly fairing, XM, Zumo 550, Sony and 6 1/2" speakers.
103 flat tops .0034 squish, Darkhorse SE crank, 510g S&S, Fueling race pump, NRHS CNC'd heads, 50mm tb, Doherty power vents and backing plate, ThunderMax, DD6 w/27 tooth comp, Baker +1 oil pan, Progressive 440's, Avon 150 rear, Sta-Bo bushings, Rinehart TD, Bub Stealth slip-ons.
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11-02-2009, 07:35 PM
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#12 (permalink)
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IronButt
Join Date: Sep 2008
Location: SoCal
Posts: 302
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Quote:
Originally Posted by Coolmaker
Not necessarily, the contacts inside just get corroded sometimes and will not make the circuit. 
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corroded from exposure?
everything I've read says that these hydraulic switches are completely unreliable.
granted, this is probably the stock 94 switch so...hell...15 years for a $15 max part isn't so bad
glad it didn't cost me a ticket for a stoplight!
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11-02-2009, 08:05 PM
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#13 (permalink)
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Lifetime Premium
Join Date: Feb 2006
Location: Beaufort, South Carolina
Posts: 1,635
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Quote:
Originally Posted by JustDave71
everything I've read says that these hydraulic switches are completely unreliable.
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Wow, they have been around for eons and are very reliable. Don't know where you read that. Glad you figured it out. And yes, 15 years sounds like reliable to me.. LOL
__________________
"Most of my money was spent on Motorcycles, Women, and Whiskey...The rest I just wasted"
06FLHRCI, w/Dragonfly fairing, XM, Zumo 550, Sony and 6 1/2" speakers.
103 flat tops .0034 squish, Darkhorse SE crank, 510g S&S, Fueling race pump, NRHS CNC'd heads, 50mm tb, Doherty power vents and backing plate, ThunderMax, DD6 w/27 tooth comp, Baker +1 oil pan, Progressive 440's, Avon 150 rear, Sta-Bo bushings, Rinehart TD, Bub Stealth slip-ons.
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11-02-2009, 08:07 PM
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#14 (permalink)
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IronButt
Join Date: Sep 2008
Location: SoCal
Posts: 302
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Quote:
Originally Posted by Coolmaker
Wow, they have been around for eons and are very reliable. Don't know where you read that. Glad you figured it out. And yes, 15 years sounds like reliable to me.. LOL
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saw it stated more than once "online" but lost in the info.
but like I said...if this is the original switch then can't really complain
hopefully some day I'll have the money to rebuild this bike from the ground up, get the motor blueprinted, rewire, etc.
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11-02-2009, 08:13 PM
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#15 (permalink)
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FNG :)
Join Date: Nov 2004
Location: Pacific Northwest
Posts: 19
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For what it's worth
Service manual for 93 FLTC FLHTC models,, the front and rear stoplight switch "trigger" a relay that connects 12 vdc to the stoplight.
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"Our lives begin to end the day we become silent about things that matter"
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