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10-24-2012, 04:28 AM
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#1 (permalink)
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Lifetime Premium
Join Date: Jun 2008
Location: IL.
Posts: 6,453
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Axtell-bypass-system
This is a brand new product designed and developed by the Axtell Mountain motor team. With the stock OEM oiling system configuration when oil pressure becomes excessive it is bypassed from the high side of the feed to the low side...basically "looping". This causes aeration of the oil and many negitives. Aerated oil is spongy and causes lifter ticking. Also being spongy it results in an oil pressure drop that will cause the piston oilers to shut down. When this occurs engine heat builds and piston & ring life is shortened. Our system directs the bypassed oil into the cam chest to be returned to the oil tank eliminating the "loop".
Results: higher oil pressure at low engine rpms. longer oil life due to reduced oil shear,lower oil temperature, improved valve train control and noise. Fits all stock camplates. Patent Pending #61/693,612
http://www.axtellsales.com/Axtell-bypass-system.html
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07 ULTRA
SE 120Rxtra
Light travels faster than sound. This is why some people appear bright until you hear them speak.
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10-24-2012, 05:34 AM
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#2 (permalink)
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IronButt
Join Date: Dec 2005
Location: va
Posts: 804
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Wonder if this fits the Screamin Eagle billet plate?
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2006 FLHXI
120"
Timken(Kirby)
SE 4.625 Crank plugged welded(Kirby)
R&R Cast heads
S&S roller rockers
T-man 662-2g cams
TTS
Jagg 10 row
HP 55mm tb
Fatcat(bigbore baffle)
Baker DD6
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10-24-2012, 07:07 AM
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#3 (permalink)
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Lifetime Premium
Join Date: Jun 2008
Location: IL.
Posts: 6,453
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Quote:
Originally Posted by todd comer
Wonder if this fits the Screamin Eagle billet plate?
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They have one for the SE plate . It is .077 shorter IIRC
I don't have the part#
The one shown fits stock or t man plates
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07 ULTRA
SE 120Rxtra
Light travels faster than sound. This is why some people appear bright until you hear them speak.
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10-24-2012, 07:43 AM
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#4 (permalink)
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Axe Man
Join Date: Feb 2006
Location: Central WI
Posts: 5,348
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Interesting idea, my only concern would be too much oil for the sump to keep up with, probably the reason it was looped in the first place. A thayer 3 stage pump would eliminate any issues there.
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2007 Ultra
114 CI
SE cases
CP 4.075 pistons fitted by Hyperformance
Woods 8 cams
Reworked 110 heads by nw guy
SE 58MM TB converted for cruise control
Thayer 3 stage oil pump
V&H true duals trapp mufflers
103.. on the workbench
1982 FXRS
Scratched paint
Rotten tires
Bad brakes
Sticky clutch
Still runs like a champ
Being honest may not make you a lot of friends but it will always make you the right ones.
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10-24-2012, 08:25 AM
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#5 (permalink)
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IronButt
Join Date: Feb 2012
Location: Mount Vernon, OH
Posts: 205
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Had some good conversations about this piece a few weeks ago. I will be giving it a whirl along with my other winter upgrades.
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2009 RK "black betty"
124"
S&S parts
Under revision
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10-24-2012, 03:50 PM
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#6 (permalink)
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IronButt
Join Date: Sep 2004
Location: San Antonio, TX
Posts: 439
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So, let me get this right. H-D makes two upgrades to the OEM oil pump to increase pressure and scavenging capacity. Now we have to have a bypass system to compensate for the excessive pressure created by the upgraded and improved pumps??
Seems we never stop coming up with ways to add complexity to what is a very simple system. The H-D loop system actuall isn't that bad. JMHO.
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10-24-2012, 10:15 PM
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#7 (permalink)
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Lifetime Premium
Join Date: Jun 2008
Location: IL.
Posts: 6,453
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Quote:
Aerated oil is spongy and causes lifter ticking. Also being spongy it results in an oil pressure drop that will cause the piston oilers to shut down. When this occurs engine heat builds and piston & ring life is shortened. Our system directs the bypassed oil into the cam chest to be returned to the oil tank eliminating the "loop".
Results: higher oil pressure at low engine rpms. longer oil life due to reduced oil shear,lower oil temperature, improved valve train control and noise
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along with the advantages quoted above.
there is also the advantage of having a positive bypass seat.
if you got one of those motors that sump 5 -6 oz no matter what you do,as a bonus this might be the fix
__________________

07 ULTRA
SE 120Rxtra
Light travels faster than sound. This is why some people appear bright until you hear them speak.
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10-25-2012, 11:06 AM
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#8 (permalink)
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IronButt
Join Date: Sep 2004
Location: San Antonio, TX
Posts: 439
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I totally agree that aerated oil contributes to valve train noise; long time advocate and remarks in that regard have been scoffed at on other forums.
However, if the oil is not aerated why does one need the Axtell piece of hardware?
The piston oilers have to see 15psi to open, so I am not really understanding how spongy oil would drop normal operating oil pressure from say 30psi to less than 15 and cause the oilers to shut down when they would normally be open; miust be missing something.
I suppose I can see the value of the bypass system in a big inch modified motor with a three phase pump but don't really see the application for the typical Stage I or Stage II motor.
Not trying to be argumentative; just trying to understand how this piece of hardware would apply to one of my motors and whether or not there is a real benefit.
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10-25-2012, 11:44 AM
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#9 (permalink)
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Seasoned Rider
Join Date: Sep 2008
Location: MI
Posts: 49
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10-25-2012, 02:40 PM
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#10 (permalink)
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IronButt
Join Date: Nov 2011
Location: The Burning Sands of NV; formerly the Pines of NJ
Posts: 128
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Not making any comments vis-a-vis the effectiveness of this priduct, but highly aerated oil has exactly zero lubricating properties... I'm not real clear on just what causes this apparent aeration. How does this "loop" -- which I am interpreting essentially as a recirculation -- result in aeration?
Sent from my VS840 4G using Motorcycle.com Free App
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Eric
'02 Road King
95" Science Project
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10-25-2012, 04:16 PM
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#11 (permalink)
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IronButt
Join Date: Sep 2004
Location: San Antonio, TX
Posts: 439
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Quote:
Originally Posted by n.e.confederate
Not making any comments vis-a-vis the effectiveness of this priduct, but highly aerated oil has exactly zero lubricating properties... I'm not real clear on just what causes this apparent aeration. How does this "loop" -- which I am interpreting essentially as a recirculation -- result in aeration?
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Not sure I understand your question but IMHO, the supply gerotor would probably be the source of aeration in very low oil pressure situations. Additionally, it is my understanding that certain oils are more prone to aeration than others.
I understand the principal behind the product but am not sure of the appliication. I don't see any benefit for a stock, Stage I or Stage II motor but just don't know under what circumstances one would consider the addtion of this system would be beneficial.
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10-25-2012, 08:36 PM
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#12 (permalink)
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IronButt
Join Date: Oct 2004
Location: Tacoma, Washington
Posts: 3,912
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Or you could send the oil back to the sump like they do on nearly every conventional hydraulic circuit and in this case it would have some if not all of the residual air removed when traveling through the baffle. Plus heat removed. Oil over relief = heat generated. One more benefit, less sump oil to deal with. While we are it a little cooling loop through the heads through a cooler and back to tank...
Oh that won't fly, it will look not aesthetically pleasing with added plumbing externally, cancel the thought.
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Don Dorfman
~~Motorcycle Enthusiast~~
Last edited by nw_guy4_fun; 10-25-2012 at 08:44 PM.
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10-25-2012, 10:41 PM
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#13 (permalink)
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build it
Join Date: Jul 2009
Location: North East
Posts: 1,041
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Quote:
Originally Posted by nw_guy4_fun
Or you could send the oil back to the sump like they do on nearly every conventional hydraulic circuit and in this case it would have some if not all of the residual air removed when traveling through the baffle. Plus heat removed. Oil over relief = heat generated. One more benefit, less sump oil to deal with. While we are it a little cooling loop through the heads through a cooler and back to tank...
Oh that won't fly, it will look not aesthetically pleasing with added plumbing externally, cancel the thought. 
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Excellent ideas.
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10-26-2012, 06:10 AM
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#14 (permalink)
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Lifetime Premium
Join Date: Jun 2008
Location: IL.
Posts: 6,453
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Quote:
Originally Posted by djl
I totally agree that aerated oil contributes to valve train noise; long time advocate and remarks in that regard have been scoffed at on other forums.
However, if the oil is not aerated why does one need the Axtell piece of hardware?
The piston oilers have to see 15psi to open, so I am not really understanding how spongy oil would drop normal operating oil pressure from say 30psi to less than 15 and cause the oilers to shut down when they would normally be open; miust be missing something.
I suppose I can see the value of the bypass system in a big inch modified motor with a three phase pump but don't really see the application for the typical Stage I or Stage II motor.
Not trying to be argumentative; just trying to understand how this piece of hardware would apply to one of my motors and whether or not there is a real benefit.
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cooler oil because it is bypassed into the cam chest and returned to the tank before it is sent to the top end again.
the stock bypass seats, on the cast surface of the camplate. now there is a hardened seat with the insert.
idle oil pressure has been reported to be 12-16 psi. with cruise pressure the same or slightly lower.32-38 psi.
__________________

07 ULTRA
SE 120Rxtra
Light travels faster than sound. This is why some people appear bright until you hear them speak.
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10-26-2012, 09:23 AM
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#15 (permalink)
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IronButt
Join Date: Oct 2004
Location: Tacoma, Washington
Posts: 3,912
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Or you could consider the bypass oil a new circuit and use it to cool the heads by way of an external cooler then back to sump..
Just saying
OK.. back to your regularly scheduled program.
Price is right on that valve diverter
__________________
Don Dorfman
~~Motorcycle Enthusiast~~
Last edited by nw_guy4_fun; 10-26-2012 at 09:26 AM.
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