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10-04-2009, 06:48 PM
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#1 (permalink)
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Coonass Extraordinaire
Join Date: Dec 2007
Location: Oklahoma
Posts: 681
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113" Build
For those of you who read multiple forums, and see this multiple times, I apologize. But, I thought I'd share with my project with all who care to read about it.
Well, it's that time of year when the leaves begin to change, and I decide to tear my bike apart again. This project is going to turn my 103" into a 113". I've already amassed a stock-pile of parts:
Heads- Baisley Super Stock (1.94 intake, 1.63 exhaust, 82.3 cc chambers)
Roller Rockers
Throttle Body- HPI 55mm
Injectors- SE 4.89
Intake- SE Heavy Breather (but may switch to HPI Eliminator)
Push Rods- GMR Adjustable
Jugs- SE 4.060 (bored to 4.065)
Pistons- HQ 4.065 (-7 cc dished)
Crank- Darkhorse
Cams- TMan 590G
Gears- S&S
Exhaust- D&D Fatcat (Std baffle, but may go big bore)
Tuning Device- PCIII (thinking about swapping to TTS Mastertune)
Clutch- Stock basket w/ SE Friction Plates and Barnett Spring (If it slips, we'll address it)
According to Bigboyz calculator, I should be at 10.7:1 compression (w/.030 head gasket). Corrected for my altitude, I'll be running 9.68:1, with 199.2 ccp. I'm going to tear the motor out (with professional help from a friend), and send the lower end to Dave at JD's Cycleworks. Dave already has my crank; jugs are at Hillside getting bored to match pistons. He will split my cases, add Timken and Darkhorse Crank. Bore cases to fit cylinders, and send back. We'll re-assemble here, heat cycle, and break it. If all goes smoothly, should be back together in the next 5 or 6 weeks.
__________________

2007 FXST
113" Science Project- Baisley Heads, T-Man Cams, HPI t/b,
CP Piston return springs, Fatcat with high flow muffler bearings,
Amsoil synthetic blinker fluid, etc, etc, etc.......
Last edited by beaureed445; 10-04-2009 at 06:59 PM.
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10-04-2009, 07:13 PM
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#2 (permalink)
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IronButt
Join Date: May 2009
Location: Georgia
Posts: 455
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Quote:
Originally Posted by beaureed445
For those of you who read multiple forums, and see this multiple times, I apologize. But, I thought I'd share with my project with all who care to read about it.
Well, it's that time of year when the leaves begin to change, and I decide to tear my bike apart again. This project is going to turn my 103" into a 113". I've already amassed a stock-pile of parts:
Heads- Baisley Super Stock (1.94 intake, 1.63 exhaust, 82.3 cc chambers)
Roller Rockers
Throttle Body- HPI 55mm
Injectors- SE 4.89
Intake- SE Heavy Breather (but may switch to HPI Eliminator)
Push Rods- GMR Adjustable
Jugs- SE 4.060 (bored to 4.065)
Pistons- HQ 4.065 (-7 cc dished)
Crank- Darkhorse
Cams- TMan 590G
Gears- S&S
Exhaust- D&D Fatcat (Std baffle, but may go big bore)
Tuning Device- PCIII (thinking about swapping to TTS Mastertune)
Clutch- Stock basket w/ SE Friction Plates and Barnett Spring (If it slips, we'll address it)
According to Bigboyz calculator, I should be at 10.7:1 compression (w/.030 head gasket). Corrected for my altitude, I'll be running 9.68:1, with 199.2 ccp. I'm going to tear the motor out (with professional help from a friend), and send the lower end to Dave at JD's Cycleworks. Dave already has my crank; jugs are at Hillside getting bored to match pistons. He will split my cases, add Timken and Darkhorse Crank. Bore cases to fit cylinders, and send back. We'll re-assemble here, heat cycle, and break it. If all goes smoothly, should be back together in the next 5 or 6 weeks.
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And you will be walking around with a S**T Eatin Grin on your face just like me.
__________________
64 FL
70 FLH
08 FLSTSB 
05 FLHTC 113" Carbureted Build / 6 speed add / lots of other stuff.
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10-04-2009, 07:17 PM
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#3 (permalink)
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IronButt
Join Date: Dec 2007
Location: PA, OH, NC...
Posts: 609
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Bad A$$... Can't wait to see the outcome!!
K.
__________________
Dr. Jekyll and Mr. Hyde: The build(s)... Coming soon!
S.B.B. BikeBooberfest Horsepower Shootout winner, 2011...
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10-04-2009, 07:20 PM
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#4 (permalink)
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Premium octane member
Join Date: May 2004
Location: Downstate NY
Posts: 7,345
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A great bunch of parts with great guys helping along the way. It will be a hit for sure! Keep us posted.
__________________
117ci.
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10-04-2009, 08:41 PM
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#5 (permalink)
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IronButt
Join Date: Jul 2006
Location: Wylie, TX
Posts: 373
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That sounds like a sweet combo! Should make for a scoot that's a BLAST to ride.
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10-04-2009, 09:59 PM
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#6 (permalink)
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Still the Same!
Join Date: Nov 2008
Location: Ashland Ohio
Posts: 1,690
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Cool!
__________________
120r
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10-04-2009, 11:18 PM
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#7 (permalink)
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Lifetime Premium
Join Date: Jan 2008
Location: Washington
Posts: 240
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Did you already have the 113 jugs, by the time you pay for jugs and boring you might be close to getting axtell 117. That was the case with my build. I got a great price on jugs and pistons but they were out of round so I had to re bore and buy new pistons. For another 100 bucks I could have had the 117's Just something to look at.
__________________
07 FLHX, 114CI S&S 4-3/8 crank darkhorsed, timken conversion JE 20 degree pistons 10.3:1 HTCC CNC heads Jarzs modified set up for 20 deg. pistons, Wood TW-8G gear drive cams, fueling cam plate and oil pump, S/E roller rockers,Wood corrected geometry billet rocker supports,S&S tuned induction air cleaner, S/E 50 mm TB reworked, Fatcat 2into1 big bore baffle, riverra pro clutch,baker +1 and truetrak Jarz built and tuned 130TQ / 125 HP
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10-05-2009, 05:53 AM
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#8 (permalink)
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Banned
Join Date: Dec 2003
Location: Munnsville NY
Posts: 4,509
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You cylinders are almost done. 
Scott
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10-05-2009, 07:37 AM
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#9 (permalink)
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Coonass Extraordinaire
Join Date: Dec 2007
Location: Oklahoma
Posts: 681
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Quote:
Originally Posted by firehog383
Did you already have the 113 jugs, by the time you pay for jugs and boring you might be close to getting axtell 117. That was the case with my build. I got a great price on jugs and pistons but they were out of round so I had to re bore and buy new pistons. For another 100 bucks I could have had the 117's Just something to look at.
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The cost of jugs, hq pistons, and boring of jugs to match pistons was a pretty good savings over the Axtell kit. I did weigh this cost difference before I made a decision.
Quote:
Originally Posted by Hillside
You cylinders are almost done. 
Scott
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Awesome. Thanks Scott!
__________________

2007 FXST
113" Science Project- Baisley Heads, T-Man Cams, HPI t/b,
CP Piston return springs, Fatcat with high flow muffler bearings,
Amsoil synthetic blinker fluid, etc, etc, etc.......
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10-05-2009, 08:55 AM
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#10 (permalink)
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Here for the education!
Join Date: Dec 2005
Location: michigan
Posts: 787
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Sounds like a fun build. You pretty much covered every builder/ manufacture out there with this build didnt you.
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10-05-2009, 10:22 AM
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#11 (permalink)
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Coonass Extraordinaire
Join Date: Dec 2007
Location: Oklahoma
Posts: 681
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Quote:
Originally Posted by hdryder
Sounds like a fun build. You pretty much covered every builder/ manufacture out there with this build didnt you.
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I have pretty much covered them all.....and I've learned how much easier it would be to get a "kit" from one shop (will do this on next bike).
__________________

2007 FXST
113" Science Project- Baisley Heads, T-Man Cams, HPI t/b,
CP Piston return springs, Fatcat with high flow muffler bearings,
Amsoil synthetic blinker fluid, etc, etc, etc.......
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10-05-2009, 11:00 AM
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#12 (permalink)
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Seasoned Rider
Join Date: Nov 2006
Location: Maine
Posts: 88
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You will love it! I just got my 124" back a couple of weeks ago and it is a huge improvement over my 103" I had. I need to put a better exhaust on it over the winter and have the final tune put on it, because the BSS are choking it up badly, but it is a blast to ride none-the-less. You shouldn't be disappointed!
__________________
2007 FXSTB - Vivid Black - 124"
Rev Performance Pistons & Cylinders - 10.9:1
SE Crank Trued & Welded - SE 110 Heads Modified by Bad Boy Engineering
Vance & Hines 2-1 Comp Exhaust - TTS Mastertune
Woods TW-9F-6 Cams - SE Camplate - SE Adjustable Pushrods
SE 58mm Throttle Body - Modified Intake Manifold - Hi-Flow Injectors
SE Back Plate w. Open Zippers Air Filter - Bandit Clutch
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10-05-2009, 12:08 PM
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#13 (permalink)
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Lifetime Premium
Join Date: Jan 2008
Location: Washington
Posts: 240
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Enjoy your build. I'm still grinning ear to ear after putting 10k on my build. Education is expensive, sometime the ease of one shop or kit out weighs the savings and aggravation of jumping around.
__________________
07 FLHX, 114CI S&S 4-3/8 crank darkhorsed, timken conversion JE 20 degree pistons 10.3:1 HTCC CNC heads Jarzs modified set up for 20 deg. pistons, Wood TW-8G gear drive cams, fueling cam plate and oil pump, S/E roller rockers,Wood corrected geometry billet rocker supports,S&S tuned induction air cleaner, S/E 50 mm TB reworked, Fatcat 2into1 big bore baffle, riverra pro clutch,baker +1 and truetrak Jarz built and tuned 130TQ / 125 HP
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10-05-2009, 03:48 PM
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#14 (permalink)
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Lifetime Premium
Join Date: Feb 2007
Location: Chandler,Az
Posts: 239
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That ought to get it done. Keep us posted and good luck.
__________________
03 RKC=GMR 117" build WITH S&S CYL. KIT
124HP/139TQ
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10-06-2009, 10:56 AM
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#15 (permalink)
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Coonass Extraordinaire
Join Date: Dec 2007
Location: Oklahoma
Posts: 681
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Thanks guys.....Now I'm beginning to wonder if I should swap to a chain at the same time, or wait to see if I break a couple of belts 1st.
__________________

2007 FXST
113" Science Project- Baisley Heads, T-Man Cams, HPI t/b,
CP Piston return springs, Fatcat with high flow muffler bearings,
Amsoil synthetic blinker fluid, etc, etc, etc.......
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