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Originally Posted by SYCLONE
Cracking the case when re-installing the cam cover occurs when oil drips into and fills the lower bolt holes(s), especially the bottom right one. Then, since oil cant compress, as the fastener is installed and tightened, well.....
So, just spray some brake cleaner into the holes and blow them out before installing the 1/4 20's and tightening.
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I think most who have not done this before make this mistake, especially since you can sit on a blanket without a lift in your way, and any oil comes out when you crack the cover head strait for those holes.
Get the longer set of alignment pins, if not have a friend spin the hell out of the rear wheel, after you jack it up, while you torque the screws.
I am very paranoid on a summping oil pump and I use that method to torque my cam plate which I do first.
I use HEAVY silicone grease in all the o-ring crevices (thank you Brother Rick) of the pump as I assemble it, including all metal surfaces. This lubes and holds the o-rings in place nicely, especially the one that hits the cam plate.
I then use the two alignment tools and the two screws to just hold it to the cam plate. I insert cams, and cam plate/oil pump onto pinion and make sure all is seated, then in my brake cleaner and air cleaned holes I put all the cam plate bolts in to hand tight. I then have someone spin the rear wheel as I torque to pattern, moving up to desired torque over a few patterns. Then spin the rear wheel as I torque the alignment pins and the the two screws to a lower torque then final, remove the alignment pins and torque the last two to lower spec,using alternating pattern, while spinning the rear wheel, then use the pattern to specified spec, again all the time spinning the wheel.
Plenty of assembly lube on the gyrators in the pump, pinion shaft, cam lobes.
I am just way paranoid on stuff............. Or maybe it was the way I was taught............... Too fussy for my own good