Sportster Brakes issue : V-Twin Forum: Harley Davidson Forums
» Insurance
» Sponsors

Go Back   V-Twin Forum : Harley-Davidson Motorcycle Forums > Technical Discussion Forums > MOCO Service Bulletins
New User? Register Forgot Password

Reply
 
LinkBack Thread Tools Display Modes
Old 06-07-2006, 10:07 AM   #1 (permalink)
Seasoned Rider
 
Join Date: May 2006
Location: Camden county
Posts: 30
Barbsnewrider is on a distinguished road
Sportster Brakes issue

June 6, 2006

ML - 414

Subject: Safety Recall Campaign 0125

Dear Harley-Davidson Dealer:

Harley-Davidson Motor Company, Inc. has decided that a condition affecting safety exists on certain 2004 and 2005 model year Sportster 883R and 1200R motorcycles built from June 25, 2003 to June 3, 2005. The front master brake cylinder assembly installed on these vehicles had been built by a supplier with inadequate lubrication on the secondary cup. This could cause the sliding resistance of the piston to be excessive, which in turn could cause the return of the piston to be slow upon release of the brake. In extreme cases, the piston may not return completely. If this happens, the rear brake light could remain illuminated which could result in a crash or injuries without warning.

We have voluntarily declared this a defect related to motor vehicle safety (Campaign 0125) to allow us to formally recall all affected motorcycles. The remedy is to rebuild the master cylinder, on the models listed above. Please reference the Service Bulletin for a detailed description of the defect.

In the interest of the safety of our mutual customers and as required by law, you may sell but NOT DELIVER any affected motorcycles to your customers. A service bulletin outlining the repair and credit procedure, along with a list of affected VIN’s, will follow within two weeks.

In accordance with Federal regulations administered by NHTSA, Harley-Davidson Motor Company, Inc. will provide notice to all owners of record of affected products with direction to bring the vehicle in for the recall service.

Sincerely,

Harley-Davidson Motor Company, Inc.



Thought this would be a good one to post. I'll keep an eye out for the affected Vin's

-WILL
Barbsnewrider is offline   Reply With Quote
Sponsored Links
Advertisement
 
Old 06-08-2006, 10:06 AM   #2 (permalink)
kds
FNG :)
 
Join Date: Jun 2005
Location: Marietta, Ga
Posts: 22
kds is on a distinguished road
Thanks for the info! I had my 04 1200R dealer serviced about 2K miles ago, and I assumed I just had air in the brake lines because I've developed this problem along with a sometimes spongy sometimes heavy brake lever. I had no idea the brake light was staying lit, and I was about to rebleed the brakes to try to fix the problem. I just confirmed the recall with my local dealer, and they'll call me when they have the parts for the repair. I'm not sure they would have called me since I bought the bike used.

*edit* My dealer had the list of VINs to confirm my bike was affected.

Last edited by kds; 06-08-2006 at 10:13 AM.
kds is offline   Reply With Quote
Old 06-13-2006, 03:02 PM   #3 (permalink)
IronButt
 
Join Date: Feb 2005
Location: dEw nOrF of dA SunAriZe.
Posts: 2,215
Krayven Sumhead is on a distinguished road
Quote:
Originally Posted by kds
Thanks for the info! I had my 04 1200R dealer serviced about 2K miles ago, and I assumed I just had air in the brake lines because I've developed this problem along with a sometimes spongy sometimes heavy brake lever. I had no idea the brake light was staying lit, and I was about to rebleed the brakes to try to fix the problem. I just confirmed the recall with my local dealer, and they'll call me when they have the parts for the repair. I'm not sure they would have called me since I bought the bike used.

*edit* My dealer had the list of VINs to confirm my bike was affected.
A good habit is to check your brake lights and turn signals at least once a day.......front lever and foot brake. I check mine every time before pulling out of the garage.....
Krayven Sumhead is offline   Reply With Quote
Old 11-04-2006, 11:13 AM   #4 (permalink)
Seasoned Rider
 
Join Date: Dec 2004
Location: South Carolina
Posts: 40
motorhead1 is on a distinguished road
Quote:
Originally Posted by Krayven Sumhead
A good habit is to check your brake lights and turn signals at least once a day.......front lever and foot brake. I check mine every time before pulling out of the garage.....
A very good habit.
motorhead1 is offline   Reply With Quote
Old 04-24-2007, 01:25 PM   #5 (permalink)
Banned
 
Join Date: Jul 2005
Location: Ellicott City, MD & Del Rio, TN
Posts: 5,329
geoffreyt is on a distinguished road
Does HD notify these owners, as they have a complete list of them?
geoffreyt is offline   Reply With Quote
Sponsored Links
Advertisement
 
Reply

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are On


Powered by vBadvanced CMPS v3.2.2

All times are GMT -5. The time now is 12:31 AM.


Powered by vBulletin® Copyright ©2000 - 2012, Jelsoft Enterprises Ltd.
Content Relevant URLs by vBSEO 3.6.0
(C)2001-2012 V-twinForum.com All Rights Reserved (C)2001- V-twinForum.com All Rights Reserved
Motorcycle News, Videos and Reviews
Ducati Forum Harley Davidson Honda 600RR Kawasaki Forum Yamaha R6
1199 Panigale Roadglide Forum Honda CBR1000 Vulcan Forum Yamaha R1
Ducati Monster Harley Forums Honda CBR250R ZX10R Forum Star Raider
Suzuki GSXR V-Rod Forums Honda Shadow Kawasaki Motorcycles Star Warrior
SV650 Forum BMW S1000RR Honda Fury Kawasaki Versys Drag Racing
Suzuki V-Strom BMW K1600 Triumph Forum Victory Forums Sportbikes
Volusia Forum BMW F800 Triumph 675 MV Agusta Forum Streetfighters