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Old 06-07-2006, 11:07 AM   #1 (permalink)
Seasoned Rider
 
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Sportster Brakes issue

June 6, 2006

ML - 414

Subject: Safety Recall Campaign 0125

Dear Harley-Davidson Dealer:

Harley-Davidson Motor Company, Inc. has decided that a condition affecting safety exists on certain 2004 and 2005 model year Sportster 883R and 1200R motorcycles built from June 25, 2003 to June 3, 2005. The front master brake cylinder assembly installed on these vehicles had been built by a supplier with inadequate lubrication on the secondary cup. This could cause the sliding resistance of the piston to be excessive, which in turn could cause the return of the piston to be slow upon release of the brake. In extreme cases, the piston may not return completely. If this happens, the rear brake light could remain illuminated which could result in a crash or injuries without warning.

We have voluntarily declared this a defect related to motor vehicle safety (Campaign 0125) to allow us to formally recall all affected motorcycles. The remedy is to rebuild the master cylinder, on the models listed above. Please reference the Service Bulletin for a detailed description of the defect.

In the interest of the safety of our mutual customers and as required by law, you may sell but NOT DELIVER any affected motorcycles to your customers. A service bulletin outlining the repair and credit procedure, along with a list of affected VIN’s, will follow within two weeks.

In accordance with Federal regulations administered by NHTSA, Harley-Davidson Motor Company, Inc. will provide notice to all owners of record of affected products with direction to bring the vehicle in for the recall service.

Sincerely,

Harley-Davidson Motor Company, Inc.



Thought this would be a good one to post. I'll keep an eye out for the affected Vin's

-WILL
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Old 06-08-2006, 11:06 AM   #2 (permalink)
kds
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Thanks for the info! I had my 04 1200R dealer serviced about 2K miles ago, and I assumed I just had air in the brake lines because I've developed this problem along with a sometimes spongy sometimes heavy brake lever. I had no idea the brake light was staying lit, and I was about to rebleed the brakes to try to fix the problem. I just confirmed the recall with my local dealer, and they'll call me when they have the parts for the repair. I'm not sure they would have called me since I bought the bike used.

*edit* My dealer had the list of VINs to confirm my bike was affected.

Last edited by kds : 06-08-2006 at 11:13 AM.
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Old 06-13-2006, 04:02 PM   #3 (permalink)
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Quote:
Originally Posted by kds
Thanks for the info! I had my 04 1200R dealer serviced about 2K miles ago, and I assumed I just had air in the brake lines because I've developed this problem along with a sometimes spongy sometimes heavy brake lever. I had no idea the brake light was staying lit, and I was about to rebleed the brakes to try to fix the problem. I just confirmed the recall with my local dealer, and they'll call me when they have the parts for the repair. I'm not sure they would have called me since I bought the bike used.

*edit* My dealer had the list of VINs to confirm my bike was affected.
A good habit is to check your brake lights and turn signals at least once a day.......front lever and foot brake. I check mine every time before pulling out of the garage.....
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Old 11-04-2006, 12:13 PM   #4 (permalink)
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Quote:
Originally Posted by Krayven Sumhead
A good habit is to check your brake lights and turn signals at least once a day.......front lever and foot brake. I check mine every time before pulling out of the garage.....
A very good habit.
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Old 04-24-2007, 02:25 PM   #5 (permalink)
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Does HD notify these owners, as they have a complete list of them?
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