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This is all very interesting reading. I have a used 2008 FLHTCU that I bought this year. My 94 FLHTC burned up in a garage fire past January. The previous owner had the engine built to a 103 with Knight Prowler TWG8 .590 cams, SE pushrods (tapered) gear drive cams and other work I am not aware of. Now I was a Harley "technician" at two different shops. Once in the 70's and once in the late 80's. I also had a shop of my own for a few years. I have been riding Harley's since 1968. This engine is the absolute noisiest I have ever experienced. Even after building countless high horsepower v-twins. I have uses about every cam maker there is and have never had any type of cam noise, valve noise, nothing but nice quite fast motorcycles. 80 cubic incher's that would out run 110 inch stroked shovel heads. I cannot understand why this engine is so noisy. It is at the dealership right now and of course the desk jocks tell me this is normal noise. NO I do not believe it at all. I can understand some noise due to cam profiles slamming the valves shut fast but not noise like the pushrod is going to come through the gas tank. Also the knock at shutdown. Same thing, they tell me that is normal noise. I do not believe it one bit. So this winter, I live in Minnesota, so we have a few months to work on them and can't ride due to the weather, I will find what is making the noise and stop it. I do not know if the rocker covers have clearance for this cam setup or what type of springs are in the heads. I do know this, I will put in better hydraulics with bigger bearings, roller rockers, and different springs. I also have the tools to check the coil bind on the springs and clearance on the guides. I'm not sure if they will work on twin cam engines and Trock no longer is with us. In any case this will be checked also. It just makes me angry to have the dealership tell me this is normal engine noise when I know it isn't. Thanks for the input, now I know where to start and will track it down and make a nice quiet engine that I can trust to get me from here to Gettysburg.
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Ride em hard and put em away wet!
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