V-Twin Forum : Harley-Davidson Motorcycle Forums - View Single Post - 883-1200 conversion help needed!
» Sponsors

» Insurance
Go Back   V-Twin Forum : Harley-Davidson Motorcycle Forums
New User? Register Forgot Password

View Single Post
Old 10-09-2003, 02:58 PM   #9 (permalink)
ksims1868
IronButt
 
Join Date: Aug 2002
Location: Houston/Clear Lake area
Posts: 1,218
ksims1868
If you don't have the $$$ for a Zippers kit then here is MY suggestion. I performed this conversion myself in MY garage with very limited knowledge, a basic toolset, and a Clymer's Manual. Here is what I did.

Found a set of Ross forged 9.75:1 reverse dome pistons on eBay. These babies were SWEET. I'd suggest buying new from Ross though...eBay was a risk and they had the wrong rings when I got them. But to give Ross some deserved praise...they sent me the new rings FREE no questions asked. I even told them I bought the set from eBay and they didn't care.
Anyways. Brought my cylinders up to a reputable machinest and he bored/honed them to match each piston (make sure you know WHICH piston goes with WHICH cylinder).
Had some flow work done by a guy I know that does head work on racing boat motors (basic clean up job...no major mods to the heads).
Bought a top end gasket kit from James Gaskets.
Brought all this home and decided I wanted a black/highlighted engine...so I painted the heads and cylinders myself with high-temp black ceramic rattle can. Worked great. Used a "dremel" type tool to highlight the fins individually.
Put it all back together (make sure the ring gaps are spaced properly) and believe it or not...it fired RIGHT UP.

Those break in miles were a b*tch, but MAN...what a difference. ANYONE that is even considering this 1200 upgrade should stop wasting time and just DO IT already.

I spent around $350 TOTAL on the conversion...because I did the assembly myself. It was VERY straight forward. Get a Clymer's manual and get to work.

Here are some pics of the engine I built and painted myself.

ksims1868 is offline   Reply With Quote
 
Powered by vBadvanced CMPS v3.2.2

All times are GMT -5. The time now is 06:28 AM.


Powered by vBulletin® Copyright ©2000 - 2013, Jelsoft Enterprises Ltd.
(C)2001-2012 V-twinForum.com All Rights Reserved (C)2001- V-twinForum.com All Rights Reserved
Motorcycle News, Videos and Reviews
Ducati Forum Harley Davidson Honda 600RR Kawasaki Forum Yamaha R6
1199 Panigale Roadglide Forum Honda CBR1000 Vulcan Forum Yamaha R1
Ducati Monster Harley Forums Honda CBR250R ZX10R Forum Star Raider
Suzuki GSXR V-Rod Forums Honda Shadow Kawasaki Motorcycles Star Warrior
SV650 Forum BMW S1000RR Honda Fury Kawasaki Versys Drag Racing
Suzuki V-Strom BMW K1600 Triumph Forum Victory Forums Sportbikes
Volusia Forum BMW F800 Triumph 675 MV Agusta Forum Streetfighters